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Walnut Shell Media Blasting Transforms Rye Colorado Log Home
Thomas ElliottAugust 9, 202511 min read
media blasting Coloradowalnut shell blastinglog home restoration RyePermachink Ultra 2paint removal log cabin
# Walnut Shell Media Blasting Transforms Rye Colorado Log Home
Nestled in the scenic foothills of the Wet Mountains in southern Colorado, the small community of Rye is home to some of the most beautiful log homes in the state. We recently completed an extensive walnut shell media blasting project on a stunning log home in this picturesque area. This project showcased our expertise in removing multiple layers of old paint to reveal the natural wood beneath, preparing it for a premium Permachink Ultra 2 finish.
The homeowners had purchased this property several years ago, drawn to its rustic charm and the peaceful mountain setting. However, they quickly realized that decades of well-intentioned but improper maintenance had left the logs in need of serious attention. This is a common story we encounter throughout Colorado's mountain communities.
## The Challenge: Multiple Layers of Old Paint in Harsh Mountain Conditions  The log home in Rye presented a common but complex challenge - years of accumulated paint layers that had built up over decades. Our initial assessment revealed no fewer than four distinct layers of coating: the original stain from the 1990s, two subsequent latex paint applications, and a more recent solid-body stain that had begun to peel dramatically. These old coatings not only obscured the natural beauty of the logs but also trapped moisture and prevented the wood from breathing properly. In Colorado's high-altitude environment, this is particularly problematic. The trapped moisture undergoes freeze-thaw cycles during winter, causing the paint layers to crack and peel while simultaneously damaging the wood fibers beneath. **Specific Challenges We Identified:** - **UV Damage at 7,000+ Feet Elevation:** Rye sits at approximately 7,100 feet elevation, where UV radiation is significantly more intense than at lower altitudes. The south-facing walls had suffered the most severe deterioration. - **Moisture Intrusion Points:** Previous painters had applied coatings directly over failing finish, creating multiple layers that trapped moisture at the log surface level. - **Wood Checking and Cracking:** Years of thermal cycling had created numerous checks (cracks) in the logs, which were filled with debris and old finish material. - **Chinking Deterioration:** The existing chinking had separated from the log surfaces in several areas, allowing water to penetrate into the wall system. The homeowners wanted to restore their cabin to its original glory while ensuring long-lasting protection that would withstand the demanding Colorado climate for years to come.
## Why Walnut Shell Media Blasting?  Walnut shell media blasting is the gold standard for log home restoration, and here's why we chose this method for the Rye project:
**Gentle on Wood** Unlike sand or glass bead blasting, walnut shells are soft enough to preserve the wood grain while effectively removing old finishes. The Mohs hardness of walnut shells is approximately 2.5-3.0, compared to sand at 7.0, making them ideal for wood surfaces. This gentleness is crucial when working with older logs that may have some surface degradation. **Environmentally Friendly** Walnut shells are 100% biodegradable and create no harmful waste. In an environmentally sensitive area like Rye, surrounded by national forest land, this was an important consideration for the homeowners. After our work is complete, the walnut shell residue naturally breaks down without leaving chemical residue in the soil. **Precision Control** Our professional-grade equipment allows us to adjust pressure precisely for different areas and paint thickness. For this project, we used pressures ranging from 40 PSI for delicate decorative trim areas to 90 PSI for heavily painted flat surfaces. This level of control is essential when dealing with logs of varying ages and conditions. **No Chemical Residue** Unlike chemical strippers, media blasting leaves no toxic residues that could interfere with new finishes. Chemical strippers can also penetrate deep into the wood grain, sometimes requiring extensive neutralization procedures before new finish can be applied. **Superior Surface Preparation** The blasting process not only removes old finish but also creates a slightly textured surface profile that allows new stain to penetrate more deeply and bond more securely than it would to chemically stripped or sanded surfaces.
## The Process: Precision and Experience Matter  Our team brought decades of Colorado log home restoration experience to this project. Using our state-of-the-art media blasting equipment, we systematically removed layer after layer of old paint over the course of six working days. **Project Timeline and Scope:** - **Day 1-2:** Site preparation, equipment setup, and protective covering of windows, doors, landscaping, and deck surfaces - **Day 3-4:** Primary blasting of main log walls (approximately 2,800 square feet of log surface) - **Day 5:** Detail work on corners, window frames, decorative elements, and hard-to-reach areas - **Day 6:** Final inspection, touch-up blasting, and thorough site cleanup
The process requires: 1. **Careful Pressure Adjustment** Too much pressure can damage the wood; too little won't remove the paint effectively. Our technicians constantly monitored and adjusted pressure based on the specific conditions of each area. The north-facing walls, which had retained more moisture, required lower pressures to avoid damaging the softer wood fibers. 2. **Proper Angle Control** Maintaining the correct angle ensures even removal without gouging. We typically work at a 45-degree angle to the log surface, adjusting as needed for curved surfaces and detail areas. Our experienced technicians can read the wood and adjust their technique in real-time. 3. **Complete Coverage** Every inch must be properly blasted to ensure uniform finish application. We use overlapping passes and work in systematic grid patterns to ensure no area is missed. Incomplete preparation leads to uneven stain absorption and premature finish failure. 4. **Detail Work** Special attention to chinking lines, corners, and architectural details. The Rye home featured decorative log ends and custom carved elements that required particularly careful attention with reduced pressure and smaller nozzle attachments. 5. **Continuous Assessment** Throughout the blasting process, we continually assessed the condition of the underlying wood, looking for areas of rot, insect damage, or structural concerns that would need to be addressed before finishing.
## The Results: A Clean, Sound Surface Ready for Protection  After our media blasting process, the logs revealed their natural character - clean, sound wood ready for protection. The transformation was remarkable. Wood that had been hidden under decades of deteriorating finishes now displayed its natural grain patterns and rich coloring. The surface was perfectly prepared for the application of Permachink Ultra 2, one of the industry's leading finishes we recommend for Colorado homes. The homeowners were amazed to see the true character of their logs for the first time since purchasing the property. **Before and After Transformation:** - **Before:** Dark, peeling paint with visible moisture damage, gray weathered areas, and obscured log profiles - **After:** Clean, bright wood with visible grain patterns, no coating residue, and ready for optimal finish absorption We also identified and addressed several areas of concern during the blasting process: - Three logs on the west wall showed early signs of rot that we marked for repair - Several check repairs were recommended where the wood had opened excessively - The south-facing window frames needed wood consolidation treatment before refinishing 
## Why Permachink Ultra 2 for Colorado Mountain Homes? For this Rye home, we recommended Permachink Ultra 2 because of its proven performance in Colorado's demanding climate. After 20+ years of restoration work throughout the state, we've tested dozens of products, and Ultra 2 consistently delivers superior results for our mountain properties.
**Superior UV Protection** Essential for Colorado's high altitude sun exposure. At Rye's elevation of 7,100 feet, UV radiation is approximately 25% more intense than at sea level. Ultra 2 contains advanced UV absorbers and blockers that protect both the finish and the underlying wood from photodegradation. **Flexibility** Moves with the logs through seasonal expansion and contraction. Log homes experience significant dimensional changes throughout the year - logs can expand and contract up to 1/8 inch per linear foot between summer and winter. A rigid finish would crack under this stress, but Ultra 2's flexible formulation accommodates this movement. **Breathability** Allows moisture vapor to escape while repelling liquid water. This is crucial in Colorado where we experience everything from summer thunderstorms to spring snowmelt. The finish allows any moisture trapped within the logs to escape as vapor, preventing the internal moisture buildup that leads to rot. **Longevity** Typically lasts 7-10 years in Colorado climate conditions with proper maintenance. In shaded areas, homeowners can expect even longer performance. We provide all our clients with a recommended maintenance schedule to maximize the life of their finish investment. **Color Stability** Maintains its appearance without excessive fading. Unlike some products that fade dramatically in the first year, Ultra 2 maintains its rich appearance throughout its service life. We offer a wide range of natural wood tones that complement Colorado's mountain setting. **Proven Local Performance** We've applied Permachink Ultra 2 on hundreds of homes throughout Summit County, Park County, and southern Colorado. We've tracked the performance of these applications over many years and consistently recommend it for its reliability.
## Log Home Finishing: Colorado's Leading Experts  What sets Log Home Finishing apart in Colorado log home restoration?
### Professional Equipment We invest in the best tools available: • Industrial-grade media blasting systems with precise pressure control from 20-120 PSI • Multiple high-capacity compressor units for consistent, uninterrupted work • Specialized nozzles for different applications including carbide-lined long-reach nozzles • Complete safety and containment systems that protect your property and landscaping • Climate-controlled storage for finishing products to ensure optimal application • Boom lifts and scaffolding systems for safe access to all areas of your home
### Unmatched Experience • Over 20 years serving Colorado communities from the Front Range to the Western Slope • Hundreds of successful media blasting projects completed across all elevations • Deep understanding of Colorado's unique climate challenges and how they affect log homes • Expertise with all log home construction types and ages, from vintage hand-hewn cabins to modern milled log homes • Ongoing training and certification in the latest restoration techniques and products • Long-term relationships with product manufacturers ensuring access to the best materials
### Comprehensive Service • Free detailed assessments with written reports and photographic documentation • Clear project timelines and transparent pricing with no hidden costs • Complete site protection and thorough cleanup - we leave your property cleaner than we found it • Follow-up maintenance programs to protect your investment for years to come • Emergency response services for storm damage and urgent situations • Written warranties on all our workmanship
## The Colorado Advantage: Understanding Our Unique Climate  Colorado log homes face unique challenges that require specialized knowledge and experience: • **Intense UV Radiation at High Altitude:** Every 1,000 feet of elevation gain increases UV exposure by approximately 4%. At Rye's 7,100-foot elevation, UV radiation is roughly 25% more intense than at sea level, accelerating finish degradation and wood weathering. • **Dramatic Temperature Swings:** Colorado mountain communities can experience 40-50 degree temperature swings in a single day, particularly during spring and fall. This thermal cycling stresses both wood and finishes, causing expansion and contraction that can lead to finish failure. • **Heavy Snow Loads and Spring Moisture:** The Wet Mountains around Rye receive significant snowfall, and spring snowmelt can expose log homes to prolonged moisture contact. Proper finishing and maintenance are essential to prevent water intrusion. • **Dry Conditions That Can Cause Wood Checking:** Colorado's low humidity, particularly during winter when homes are heated, can cause logs to dry excessively and develop checks (cracks) that require attention. • **Wind-Driven Rain and Hail:** Colorado's afternoon thunderstorms can drive rain horizontally into log walls, and hail can damage finish surfaces. Proper finishing provides protection against these weather events.
Our experience specifically in Colorado means we understand these challenges and know exactly how to address them. The Rye project is just one example of how proper preparation and finishing can protect your investment for years to come.
## Your Log Home Restoration Partner If your log home has layers of old paint or failing stain, media blasting might be the solution you need. Every situation is unique, and we're committed to finding the right approach for your specific home and circumstances.
Every project starts with a thorough assessment where we: • Evaluate the current condition of your logs, identifying any structural concerns or repairs needed • Test for lead paint if the home was built or painted before 1978 • Determine the best blasting media for your situation (walnut shell, corn cob, or crushed glass) • Assess the condition of chinking and caulking • Provide a detailed quote and realistic timeline based on your project scope • Explain the entire process and answer all your questions honestly and thoroughly • Recommend the appropriate finish system for your location and preferences
## Schedule Your Free Assessment Don't let old paint or failing finishes compromise your log home's beauty and integrity. Contact Log Home Finishing today for a free assessment. With our professional equipment, extensive experience, and commitment to excellence, we'll restore your Colorado log home to its full potential.
Call us at **(970) 368-2308** or use our [online cost calculator](/cost-calculator) to get started. The Rye project demonstrates what's possible when you combine the right techniques, professional equipment, and decades of experience. Your log home deserves the same level of expertise and care. **Serving Rye, Colorado City, Pueblo West, and all of Southern Colorado's mountain communities.**
## The Challenge: Multiple Layers of Old Paint in Harsh Mountain Conditions  The log home in Rye presented a common but complex challenge - years of accumulated paint layers that had built up over decades. Our initial assessment revealed no fewer than four distinct layers of coating: the original stain from the 1990s, two subsequent latex paint applications, and a more recent solid-body stain that had begun to peel dramatically. These old coatings not only obscured the natural beauty of the logs but also trapped moisture and prevented the wood from breathing properly. In Colorado's high-altitude environment, this is particularly problematic. The trapped moisture undergoes freeze-thaw cycles during winter, causing the paint layers to crack and peel while simultaneously damaging the wood fibers beneath. **Specific Challenges We Identified:** - **UV Damage at 7,000+ Feet Elevation:** Rye sits at approximately 7,100 feet elevation, where UV radiation is significantly more intense than at lower altitudes. The south-facing walls had suffered the most severe deterioration. - **Moisture Intrusion Points:** Previous painters had applied coatings directly over failing finish, creating multiple layers that trapped moisture at the log surface level. - **Wood Checking and Cracking:** Years of thermal cycling had created numerous checks (cracks) in the logs, which were filled with debris and old finish material. - **Chinking Deterioration:** The existing chinking had separated from the log surfaces in several areas, allowing water to penetrate into the wall system. The homeowners wanted to restore their cabin to its original glory while ensuring long-lasting protection that would withstand the demanding Colorado climate for years to come.
## Why Walnut Shell Media Blasting?  Walnut shell media blasting is the gold standard for log home restoration, and here's why we chose this method for the Rye project:
**Gentle on Wood** Unlike sand or glass bead blasting, walnut shells are soft enough to preserve the wood grain while effectively removing old finishes. The Mohs hardness of walnut shells is approximately 2.5-3.0, compared to sand at 7.0, making them ideal for wood surfaces. This gentleness is crucial when working with older logs that may have some surface degradation. **Environmentally Friendly** Walnut shells are 100% biodegradable and create no harmful waste. In an environmentally sensitive area like Rye, surrounded by national forest land, this was an important consideration for the homeowners. After our work is complete, the walnut shell residue naturally breaks down without leaving chemical residue in the soil. **Precision Control** Our professional-grade equipment allows us to adjust pressure precisely for different areas and paint thickness. For this project, we used pressures ranging from 40 PSI for delicate decorative trim areas to 90 PSI for heavily painted flat surfaces. This level of control is essential when dealing with logs of varying ages and conditions. **No Chemical Residue** Unlike chemical strippers, media blasting leaves no toxic residues that could interfere with new finishes. Chemical strippers can also penetrate deep into the wood grain, sometimes requiring extensive neutralization procedures before new finish can be applied. **Superior Surface Preparation** The blasting process not only removes old finish but also creates a slightly textured surface profile that allows new stain to penetrate more deeply and bond more securely than it would to chemically stripped or sanded surfaces.
## The Process: Precision and Experience Matter  Our team brought decades of Colorado log home restoration experience to this project. Using our state-of-the-art media blasting equipment, we systematically removed layer after layer of old paint over the course of six working days. **Project Timeline and Scope:** - **Day 1-2:** Site preparation, equipment setup, and protective covering of windows, doors, landscaping, and deck surfaces - **Day 3-4:** Primary blasting of main log walls (approximately 2,800 square feet of log surface) - **Day 5:** Detail work on corners, window frames, decorative elements, and hard-to-reach areas - **Day 6:** Final inspection, touch-up blasting, and thorough site cleanup
The process requires: 1. **Careful Pressure Adjustment** Too much pressure can damage the wood; too little won't remove the paint effectively. Our technicians constantly monitored and adjusted pressure based on the specific conditions of each area. The north-facing walls, which had retained more moisture, required lower pressures to avoid damaging the softer wood fibers. 2. **Proper Angle Control** Maintaining the correct angle ensures even removal without gouging. We typically work at a 45-degree angle to the log surface, adjusting as needed for curved surfaces and detail areas. Our experienced technicians can read the wood and adjust their technique in real-time. 3. **Complete Coverage** Every inch must be properly blasted to ensure uniform finish application. We use overlapping passes and work in systematic grid patterns to ensure no area is missed. Incomplete preparation leads to uneven stain absorption and premature finish failure. 4. **Detail Work** Special attention to chinking lines, corners, and architectural details. The Rye home featured decorative log ends and custom carved elements that required particularly careful attention with reduced pressure and smaller nozzle attachments. 5. **Continuous Assessment** Throughout the blasting process, we continually assessed the condition of the underlying wood, looking for areas of rot, insect damage, or structural concerns that would need to be addressed before finishing.
## The Results: A Clean, Sound Surface Ready for Protection  After our media blasting process, the logs revealed their natural character - clean, sound wood ready for protection. The transformation was remarkable. Wood that had been hidden under decades of deteriorating finishes now displayed its natural grain patterns and rich coloring. The surface was perfectly prepared for the application of Permachink Ultra 2, one of the industry's leading finishes we recommend for Colorado homes. The homeowners were amazed to see the true character of their logs for the first time since purchasing the property. **Before and After Transformation:** - **Before:** Dark, peeling paint with visible moisture damage, gray weathered areas, and obscured log profiles - **After:** Clean, bright wood with visible grain patterns, no coating residue, and ready for optimal finish absorption We also identified and addressed several areas of concern during the blasting process: - Three logs on the west wall showed early signs of rot that we marked for repair - Several check repairs were recommended where the wood had opened excessively - The south-facing window frames needed wood consolidation treatment before refinishing 
## Why Permachink Ultra 2 for Colorado Mountain Homes? For this Rye home, we recommended Permachink Ultra 2 because of its proven performance in Colorado's demanding climate. After 20+ years of restoration work throughout the state, we've tested dozens of products, and Ultra 2 consistently delivers superior results for our mountain properties.
**Superior UV Protection** Essential for Colorado's high altitude sun exposure. At Rye's elevation of 7,100 feet, UV radiation is approximately 25% more intense than at sea level. Ultra 2 contains advanced UV absorbers and blockers that protect both the finish and the underlying wood from photodegradation. **Flexibility** Moves with the logs through seasonal expansion and contraction. Log homes experience significant dimensional changes throughout the year - logs can expand and contract up to 1/8 inch per linear foot between summer and winter. A rigid finish would crack under this stress, but Ultra 2's flexible formulation accommodates this movement. **Breathability** Allows moisture vapor to escape while repelling liquid water. This is crucial in Colorado where we experience everything from summer thunderstorms to spring snowmelt. The finish allows any moisture trapped within the logs to escape as vapor, preventing the internal moisture buildup that leads to rot. **Longevity** Typically lasts 7-10 years in Colorado climate conditions with proper maintenance. In shaded areas, homeowners can expect even longer performance. We provide all our clients with a recommended maintenance schedule to maximize the life of their finish investment. **Color Stability** Maintains its appearance without excessive fading. Unlike some products that fade dramatically in the first year, Ultra 2 maintains its rich appearance throughout its service life. We offer a wide range of natural wood tones that complement Colorado's mountain setting. **Proven Local Performance** We've applied Permachink Ultra 2 on hundreds of homes throughout Summit County, Park County, and southern Colorado. We've tracked the performance of these applications over many years and consistently recommend it for its reliability.
## Log Home Finishing: Colorado's Leading Experts  What sets Log Home Finishing apart in Colorado log home restoration?
### Professional Equipment We invest in the best tools available: • Industrial-grade media blasting systems with precise pressure control from 20-120 PSI • Multiple high-capacity compressor units for consistent, uninterrupted work • Specialized nozzles for different applications including carbide-lined long-reach nozzles • Complete safety and containment systems that protect your property and landscaping • Climate-controlled storage for finishing products to ensure optimal application • Boom lifts and scaffolding systems for safe access to all areas of your home
### Unmatched Experience • Over 20 years serving Colorado communities from the Front Range to the Western Slope • Hundreds of successful media blasting projects completed across all elevations • Deep understanding of Colorado's unique climate challenges and how they affect log homes • Expertise with all log home construction types and ages, from vintage hand-hewn cabins to modern milled log homes • Ongoing training and certification in the latest restoration techniques and products • Long-term relationships with product manufacturers ensuring access to the best materials
### Comprehensive Service • Free detailed assessments with written reports and photographic documentation • Clear project timelines and transparent pricing with no hidden costs • Complete site protection and thorough cleanup - we leave your property cleaner than we found it • Follow-up maintenance programs to protect your investment for years to come • Emergency response services for storm damage and urgent situations • Written warranties on all our workmanship
## The Colorado Advantage: Understanding Our Unique Climate  Colorado log homes face unique challenges that require specialized knowledge and experience: • **Intense UV Radiation at High Altitude:** Every 1,000 feet of elevation gain increases UV exposure by approximately 4%. At Rye's 7,100-foot elevation, UV radiation is roughly 25% more intense than at sea level, accelerating finish degradation and wood weathering. • **Dramatic Temperature Swings:** Colorado mountain communities can experience 40-50 degree temperature swings in a single day, particularly during spring and fall. This thermal cycling stresses both wood and finishes, causing expansion and contraction that can lead to finish failure. • **Heavy Snow Loads and Spring Moisture:** The Wet Mountains around Rye receive significant snowfall, and spring snowmelt can expose log homes to prolonged moisture contact. Proper finishing and maintenance are essential to prevent water intrusion. • **Dry Conditions That Can Cause Wood Checking:** Colorado's low humidity, particularly during winter when homes are heated, can cause logs to dry excessively and develop checks (cracks) that require attention. • **Wind-Driven Rain and Hail:** Colorado's afternoon thunderstorms can drive rain horizontally into log walls, and hail can damage finish surfaces. Proper finishing provides protection against these weather events.
Our experience specifically in Colorado means we understand these challenges and know exactly how to address them. The Rye project is just one example of how proper preparation and finishing can protect your investment for years to come.
## Your Log Home Restoration Partner If your log home has layers of old paint or failing stain, media blasting might be the solution you need. Every situation is unique, and we're committed to finding the right approach for your specific home and circumstances.
Every project starts with a thorough assessment where we: • Evaluate the current condition of your logs, identifying any structural concerns or repairs needed • Test for lead paint if the home was built or painted before 1978 • Determine the best blasting media for your situation (walnut shell, corn cob, or crushed glass) • Assess the condition of chinking and caulking • Provide a detailed quote and realistic timeline based on your project scope • Explain the entire process and answer all your questions honestly and thoroughly • Recommend the appropriate finish system for your location and preferences
## Schedule Your Free Assessment Don't let old paint or failing finishes compromise your log home's beauty and integrity. Contact Log Home Finishing today for a free assessment. With our professional equipment, extensive experience, and commitment to excellence, we'll restore your Colorado log home to its full potential.
Call us at **(970) 368-2308** or use our [online cost calculator](/cost-calculator) to get started. The Rye project demonstrates what's possible when you combine the right techniques, professional equipment, and decades of experience. Your log home deserves the same level of expertise and care. **Serving Rye, Colorado City, Pueblo West, and all of Southern Colorado's mountain communities.**
